See what is happening on the factory floor while there is still time to act

Plan capacity and load lines on a dynamic planning board. Resources go where the orders need them.

• Capacity planning
• Dynamic planning board
• Line loading
• Resource allocation

See hourly output against target for every line and section, down to individual employees.

• Hourly production
• Line performance
• Section performance
• Target vs actual
• Individual employee output

Track garments as they move through production instead of waiting for end-of-day reports. Work-in-progress (WIP) is visible at each relevant stage.

Standard minute values, operation bulletins and line balancing in the same system that tracks output, so efficiency reports use real data.

• SMV (standard minute value)
• Line balancing
• Efficiency reporting
• Operation Bulletin
• Manpower allocation

Each bundle gets a barcode and is scanned through cutting, inspection, rework and production. This makes work accountable and traceable on the factory floor.

• Barcode-generated bundles
• Cutting
• Inspection
• Rework
• Production process scanning
• Operator / process identification

Inspect fabric roll by roll before it reaches the cutting table. Where configured, failed material is blocked from moving forward.

• 4-point fabric inspection
• Roll inspection
• Inspection status
• Blocking failed material from progressing where configured

Record quality checks inline, at end of line and at final inspection. Final inspection follows AQL (Acceptable Quality Limit), the sampling-based quality inspection standard buyers use before shipment.

• Inline quality
• End-line inspection
• Final inspection
• AQL inspection

See where defects come from: by line, operator, operation and defect type, along with alterations and rejections.

• Line
• Operator
• Operation
• Defect type
• Alterations
• Rejections

Turn inspection data into improvement. Defects per Hundred Units (DHU), root causes and corrective actions are tracked in one place, and audit-ready reports are available whenever a buyer asks. The aim is a zero-defect culture: an objective the whole floor works towards, backed by data.

• Defects per Hundred Units (DHU)
• Root-cause analysis
• Corrective action
• Audit-ready reporting